Even the best machine guarding system will not be effective without employee approval. The machine operator needs to understand why the guarding was installed and how it will protect them from the inherent hazards.Our experience has taught us that when the workers are included in a machine safeguarding initative, acceptance of the changes is much greater than cases when it is thrust upon them.Therefore, machine specific training is an important part of any effort to provide safeguarding against machine-related hazards. Each machine operator should receive hands-on safety training that includes the following topics.
Identification of the hazards associated with a particular machine – This includes a review of the point of operation, the power transmission elements and power controls.
Introduction to the installed safeguards – How will the new guards, shields or process controls protect the operator from the identified hazards? What hazards have not been eliminated?
How to use the safeguards – How can the worker operate the machine while the guards are in place? How do the light curtains, interlocks or scanners control the machine functions? Can the machine be run at low speeds while the doors are open?
Who can remove the safeguards and the procedures that must be followed before this happens.
Is a lockout / tagout program required?
What to do if a safeguard is broken , lock, or doesn't work as advertised.
This kind of safety training is necessary for machine operators and maintenance or setup personnel, when any new or altered safeguards are put in service, or when workers are assigned to a new machine or operation.
Lovegreen Risk Management offers safety training programs, classes and resources to help you understand and comply with government regulations, including OSHA and ANSI. We offer specialized training programs that meet your specific needs.
For more information about machine specific training, or to discuss your machine safeguarding needs, please contact me at fschmidt@lovegreen.com or by calling me at 800-262-8284.
